Cutting white metal
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A small hacksaw. You could use a modeller’s razor saw (that’s not one of those razor blade shapes with teeth cut in!) but that will be more laborious and may blunt the saw faster than you’d like. -
Dremel with a cutting wheel. lowest speed, and no undue pressure - let the cutting wheel cut without trying to hasten the result mate. Slowly, slowly catchee monkey! (Several passes over the same line may be necessary)
SteveComment
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Thanks for the suggestions, gents. Because I don't need to keep what I remove, I think I'll try all three methods, back from the true edge, to see which I like.Comment
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Me, I’d use a razor saw if it’s a straight cut. One of the larger Xacto types though, not one designed for a knife blade. You could also cut off the excess with a pair of side cutters and clean up afterwards with wet and dry on a hard backing, or use a jeweller’s piercing saw with a fairly coarse blade. Don’t use good files on white metal though. It will clog them up and ruin them.Comment
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White metal will clog the saw and make the cut difficult. Score it with a heavy blade or scriber and snap it of. Carefully of course.Comment
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You can unclog the saw by dragging the blade sideways along the grain of a scrap of softwood several times. If it is really badly clogged, use a brass wire suede brush rubbed sideways across the teeth first.Comment
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