The actual progress of the Ben Ain Model took a bit of a breather next as attentions were turned towards completing two significant modifications to the steam plant. The first of which was to move the boiler back a little bit more and the second being the fitting of a gas regulating valve.
After numerous fitting trials with the newly completed bridge unit and the fiberglass rear accommodation section in place it was becoming apparent that the boiler needed to be about 5mm further back to get the flue central in the funnel. One option was to simply put the funnel central to the flue but as the top of the fiberglass unit was marked with plate detail one of the areas was clearly defined as the section that the funnel should be centralized in so to a trained eye it may look slightly out. I decided that I could move the boiler back the required distance by remaking the steam supply pipe to the engine and have an arrangement whereby the pipe did not enter the engine horizontally but entered via a 90 degree elbow. This entailed making up an elbow from two fittings silver soldered together to fit the control valve threads and fitting it to a complete new steam supply pipe, complete with “T” piece for the blowing through line.
With the new pipe in place the boiler could be moved back the required 5mm and further measurements indicated that the boiler flue would now be considerably more centralized in the funnel.
The next modification was the fitting of a gas regulating valve on the gas tank. One of the main reasons for having the gas tank and the separator tank in the same area was to be able to transfer heat from the hot separator tank to the cold gas tank, thereby attempting to alleviate the issues of the gas tank over cooling under heavy use. The first part of this set up entailed the manufacture of a copper heat transfer bridge which was actually made from a cut up piece of 2” diameter copper pipe and a copper electrical connecting strap from a heavy electrical plant switchboard. The unit was then lagged with refrigerant plant insulation to ensure the heat is directed through the strap and thereby deposit the heat into the gas tank. By doing this and supplying heat to the tank it is then important to ensure that the supplied gas pressure remains constant hence the fitting of a Cheddar manufacture pressure regulating valve. This should then smooth out any supply pressure fluctuations and keep the burner flame consistent. The valve was simply fitted into the line from the gas tank to the Cheddar Electronic Gas Valve.
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After numerous fitting trials with the newly completed bridge unit and the fiberglass rear accommodation section in place it was becoming apparent that the boiler needed to be about 5mm further back to get the flue central in the funnel. One option was to simply put the funnel central to the flue but as the top of the fiberglass unit was marked with plate detail one of the areas was clearly defined as the section that the funnel should be centralized in so to a trained eye it may look slightly out. I decided that I could move the boiler back the required distance by remaking the steam supply pipe to the engine and have an arrangement whereby the pipe did not enter the engine horizontally but entered via a 90 degree elbow. This entailed making up an elbow from two fittings silver soldered together to fit the control valve threads and fitting it to a complete new steam supply pipe, complete with “T” piece for the blowing through line.
With the new pipe in place the boiler could be moved back the required 5mm and further measurements indicated that the boiler flue would now be considerably more centralized in the funnel.
The next modification was the fitting of a gas regulating valve on the gas tank. One of the main reasons for having the gas tank and the separator tank in the same area was to be able to transfer heat from the hot separator tank to the cold gas tank, thereby attempting to alleviate the issues of the gas tank over cooling under heavy use. The first part of this set up entailed the manufacture of a copper heat transfer bridge which was actually made from a cut up piece of 2” diameter copper pipe and a copper electrical connecting strap from a heavy electrical plant switchboard. The unit was then lagged with refrigerant plant insulation to ensure the heat is directed through the strap and thereby deposit the heat into the gas tank. By doing this and supplying heat to the tank it is then important to ensure that the supplied gas pressure remains constant hence the fitting of a Cheddar manufacture pressure regulating valve. This should then smooth out any supply pressure fluctuations and keep the burner flame consistent. The valve was simply fitted into the line from the gas tank to the Cheddar Electronic Gas Valve.
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