Nice explanation explanation Tim, always wondered what they were and for .
boatman's 1/72 HMS Tiger C20 build
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Hi Chris. As I promised, here are some shots of my 5 sided broaches....
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These are the ones I have, from really small (0.4 ish) to larger. As you can see, they are nothing like files. You can hold them in a pin Chuck, or between your fingers.
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Here is a (hopefully) clearer shot of the biggest one. It shows that they are tapered with five equal flat sides. There are no teeth, the edges do the cutting. This enables you to gently increase the size of a hole, and the odd number of sides means it won’t drift off centre. Broaches are particularly useful if you want to make a hole big enough to take a wire of unknown size. You just drill smaller than the wire and broach the hole out to the size you want. For sheet work it can save you a lot on drills because these are more robust and you don’t need to keep every single size in stock. These are obviously no good for blind or deep holes though.
I find them an invaluable tool to have when dealing with etch, especially when building something with a lot of holes that need opening up. Well designed etch should always have undersized holes, because you can always open the holes to size, but if the sheet is over etched you can’t put anything back.....
Hope this helps
chrisComment
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Hi Chris. I suppose they are a little like a bradawl. They work the same way, but are more refined being five (not four) sided and with a less pronounced taper. This makes them much more controllable in use. They are a watchmakers tool I believe.
in answer to your question, yes, they do go down to 0.5. The smallest one I have ((the black handled one) will open up 0.3 mm holes.
For larger holes you can use a round needle file, but the secret is to rotate it anti-clockwise. If you rotate it clockwise it will grab and bind, Being round it may drift the hole though, so is best used where absolute accuracy is not required.Comment
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MANY THANKS Tim for the info an pics but i think before i buy these broaches im goin to try useing my small hand drill on just one an see if they will drill out ok an as its hand powered there will be no surge of power to the hole in the stanchion to cause a wring to the stanchion cheers for your help
chris
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NOW for the last month or so ive been building the medium range gunnery systems 3 plessy type 903 fire controll systems an i must admit they have been boreing to build as there are so many awkward angles on them its been a nightmare to build them all its been is measure an cut an the same again about 50 times over an they are still not finished as they will have to be sprayed matt light grey then i can fit the main dish on the units fronts but its been a drag never thought id get them to this stage but had to as they are on the ship so got to be built an here still building themComment
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chrisComment
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That’s a really nice job. Those structures are built up of complex angles. It is just like the designer was given the brief to make them as hard for a modeller to replicate as possible.....
Going to look epic on the water.....Comment
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